Project Overview

This groundbreaking Super Power Fiber Laser Cutting Machine is poised to revolutionize thick sheet processing with its superior efficiency, precision, and eco-friendliness, paving the way for substantial advancements in manufacturing technology.

Organisation

GWEIKE TECH CO.,LTD

Team

Xifeng Jiang

Project Brief

Global heavy industries, such as semiconductor manufacturing, rail transportation, and aerospace, have long grappled with inefficiency, low precision, and significant environmental pollution during ultra-thick sheet processing. In response to these pervasive issues, the design team expertly developed this revolutionary fiber laser cutting machine. It stands as China's pioneering laser cutter with 12-meter large format exchange tables. Equipped with a powerful 135KW laser, it boasts the capability to precisely slice through sheets exceeding 400mm in thickness, establishing a new benchmark in the sheet metal processing industry.
Furthermore, this fiber laser cutting machine not only minimizes manual operation through its automatic functionality, but also significantly enhances operational efficiency and ensures seamless continuity across production processes with its intelligent monitoring and maintenance systems. Beyond functional optimization, its design also prioritizes user experience and environmental protection, providing heavy industries with a comprehensive solution that aligns with modern production standards in efficiency, precision, and eco-friendliness.

Project Innovation/Need

This revolutionary laser cutter is China's first to handle 12-meter large-format sheets, marking a major leap in domestic laser cutting technology. It boasts a powerful 135KW laser that can effortlessly slice through sheets thicker than 400mm, establishing a new standard of excellence in the industry.
The capabilities of this laser cutter extend beyond its powerful cutting performance. It features an intelligent bus-type cutting system that swiftly adjusts to changes in manufacturing demands. Its adaptability optimizes overall workflow, effectively facilitating flexible production management and coordination. Moreover, it continuously monitors operational performance and promptly predicts potential malfunctions and maintenance needs, not only ensuring operational reliability and production continuity but also extending the lifespan of the laser cutter.
Its innovations do not end there. Equipped with cutting-edge features—including visual anti-collision, intelligent tool retraction, detection of excess material, perforation slag removal, and automatic nozzle replacement—this laser cutter delivers reliable and precise performance, ensuring that the entire production process runs smoothly and efficiently.

Design Challenge

In the demanding realm of industrial manufacturing, where quality standards are ever-increasing, traditional flame cutting methods struggle with an inherent limitation: a broad heat-affected zone. This often causes significant distortion and damage to materials, failing to meet the rigorous standards for precision and material integrity.
To address this issue, this equipment features a highly concentrated laser beam with superior power output, operating without direct contact with materials. This technique effectively minimizes deformation and damage that might otherwise result from physical pressure. Of equal significance, it enables precise control over the heat-affected zone, dramatically reducing thermal conductivity around the processing focal point. This approach further reduces manufacturing-induced distortion and damage, leading to smoother and more refined surfaces. Such considerable reduction in imperfections markedly cuts down the need for rework. Additionally, its high level of automation minimizes manual intervention, enhancing its operational autonomy and efficiency.
Together, these advancements lead to a significant leap in overall productivity and product quality, reaching a new pinnacle in the manufacturing industry.

Sustainability

At the core of this design lies a deep commitment to environmental protection and efficient material utilization, as demonstrated by its key features:
- Laser-cutting technology surpasses traditional plasma and flame-cutting methods with its exceptional energy efficiency, contributing to substantial reductions in resource consumption and costs throughout the entire manufacturing cycle. Moreover, the laser cutter incorporates intelligent algorithms for optimal material layout, narrowing processing intervals to a minimum. This approach greatly improves material utilization efficiency, reducing both the consumption of raw materials and waste emissions.
- The laser cutter features an advanced matrix exhaust structure with dual columns and multiple rows of independent high-sealing partitions, which can effectively filter out harmful gases, smoke, and dust. Its fully enclosed cover also prevents these harmful emissions from escaping into the workspace, thereby protecting the health and safety of all personnel.
- Constructed from high-quality, recyclable steel, the laser cutter is not only durable and stable but also reflects a steadfast commitment to sustainable development. This underscores a forward-looking vision that seamlessly integrates productivity with environmental responsibility.